There are many different ways to customise the look of your new board and make it unique. If you would prefer to have your board sprayed a different colour, this can also be arranged. Even the very best foam reacts to UV light and over a period of time will eventually discolour. We tape the stringer and spray the blank white. We have also added another important step during this stage of the construction process. The deck, bottom concaves and rail profiles are then carefully sanded, without marking it in any way, until the final desired shape is achieved and it has that fantastic smooth feel of a fresh shaped blank ready for glassing. Once removed from the machine, the fragile foam blank is passed to the shaping bay where the nose and tail are cut to the requested template. The process is fast and effective and gets the blank into our hands quickly so we can start on your new board quicker.Įven though a machine is used to cut the blank to the desired shape, the final sanding process is done by hand. We are able to create new designs and make small yet important changes to the boards design to suit the needs of all our customers. The accuracy and technology is top of the range which, combined with the highly advanced AKU Surfboard Design software, gives us the competitive edge to develop our range of boards to their full potential and beyond. There are a variety of shaping machines available to the surfboard manufacturers of the world and the one our boards are shaped on is the AKU High Precision Surfboard Shaping Machine. ![]() We use Polyurethane (PU) blanks, the original and still the most popular choice for pro surfers and shapers all over the world. They have been making blanks for over 50 years and sell them to Australia's top surfboard manufacturers. There are only a few Australian companies who provide this quality of blank and we've stuck with the best - South Shore Foam. The blank must provide strength, consistent density, buoyancy and excellent shaping properties. ![]() It is the 1st key element needed to make a light weight, high performance board. The foam under your feet is the heart and soul of our surfboards. All our custom orders are saved under the customer’s name for safe keeping, so if requested a very close replica can be made or we can make subtle changes to your future shapes to develop your own dream stick and help you get the most out of your surfing. You can custom order any of our current range of boards or alternatively you can visit Steve and together design a full custom surfboard. Using the a shapers knowledge along with the AKU Surfboard Design Software allows us to make small yet significant changes as we progress with the boards shape and performance. We have spent a lot of time creating a range of boards for both a variety of surf conditions and surfer's abilities. The first important step in manufacturing a custom surfboard is designing a board that suits you. A CNC machine is used to initially rough out the blank but the rest is truly a hands on specialised process. The key to making a high quality, high performance surfboard is in the skill and care taken to make it. I had bought templates for 5 m wood boat.that took 500 hrs to build.The process of making a surfboard is the same all over the world, but the quality of the products and workmanship used throughout the manufacturing process can differ immensely. Totally do- able.I've done it back in pre CnC days, actually pre computer days. Other way is to print out on many peices of paper, tape together, glue them to masonite and cut with jigsaw and then file or sand them down to line. I am arranging parts on the 4x8 masonite for the CnC machine. The templates are too long, so the outline and profile curves have to be split in half lengthways to fit. so I create an artboard ( page size) that is 4x8 and place the template outlines on the artboard. ![]() This cannot be cut out of a 4x8 ft sheet of masonite. Then I know they are clean.Īt this point I have profile ( side view of rocker and deck) and outline ( top view) of entire board. So I just use the imported dxf curves as guides and redraw them in illustrator. You can tell the math is getting corrupted. I have found that curves can be converted to line segments, which are not accurate.Īlso, the curves are really messy, segmented and lots of control points. When I export the 3d files from solid works or Shape 3d, I then open those files in Illustrator.
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